Funny, yet serious…
“Just a shit ton of famous people” Ha!
A few months ago, I read or saw or heard something about how the ideal cat scratching post is tall enough to allow cats to get a full stretch while they’re scratching. Most of the posts you get at pet stores are way too short to meet that criteria… like this one.
It still works and the cats still use it (unless Oooo! Look! A couch!) but in the interest of (not) spoiling our cats, I decided that a “less than ideal” cat scratching post was, well… less than ideal. Therefore, I set about making one that more closely resembled the a scratching post fit for a frickin’ lion.
For the post itself, I took two 2x4s and screwed them together to make a solid and adequately sized post. I cut it to a length of 36″ and then wrapped it with 1/4″ sisal rope that I got at Harbor Freight for about $8.00 per 100-foot roll.
To get things started, I drilled a 1/4″ hole and stuck end of the rope into the hole, adding a small screw to smush it solidly into place. There are various ways to keep the rope in place (staples, hot glue, tacks, etc) but since I had some Titebond glue around, I just smeared that on the post and wrapped the sisal around that, working in about 5″ segments so the glue wouldn’t dry out before I got the sisal wrapped. That worked out really well and the wrapping ended up very solid.
From that point, it was just a matter of cutting a big, square base, drilling some holes, wrapping it in carpet, and screwing the post to the base. I’m giving very few details here because of two things. First, I didn’t take any pictures during this process and second, I’m a total failure at cutting carpet with anything remotely resembling precision. Fortunately, it looks fine from the top.
So the finished post is about 36″ tall and is on a base that’s about 20″ x 20″. It looks pretty awesome and I’m sure that it will get used eventually. To be more specific, I’m sure it will get used eventually the way it was intended to be used, not the way Houdini decided to use it.
So after quite a bit of drilling, screwing, sanding, gluing, bashing, sanding, clamping, sanding, painting, staining… and sanding, the dining room table is done!
For you “tl;dr” folks, here’s the completed table in its natural habitat…
For the rest of you, here are some of the “along the way” details.
I had posted a picture of the base in my first table update. I ended up using that as my work table to do my table top glue-up. I covered it with plastic and put some boards across the top for my pipe clamps. The table top is made of seven 12-foot 2×6’s from Lowe’s.
In order to get nice square edges to glue, I had to rip about 1/4″ off each edge using my little table saw from Harbor Freight. I rigged up a jig to make my rip fence longer since I was pushing 12-foot boards through it. That ended up working fairly well and I was impressed (surprised?) at how well the saw kept up.
The edges weren’t quite perfect, but they were close enough (*cough*) and since it was pine, I figured I’d clamp it tight enough to squish everything together (that turned out to be mostly true).
I clamped the first two boards together and kept going, one board at a time. Since it was my first glue-up of this size and I didn’t think I could apply the glue, get multiple boards in place, align them, attach my clamping cauls, and tighten up all my clamps before the glue dried out too much. I waited about an hour and a half (or more) between boards to give the glue enough time to set before I started moving things around to add another board. The final clamping (shown in the picture), I left alone for a little more than 12 hours.
There was a lot of excess glue on top. That took a lot of scraping to remove after it dried… followed by a lot of sanding to get everything level (because all the scraping took off some wood, too). But I got it all removed (Make a mental note of this bold claim. It’ll come up later) and sanded it to a nice finish using 80-grit, 120-grit, and 220-grit sandpaper. I also routed a 1/2″ round-over edge all around the table top.
I arrived at this point where everything was ready for finishing! I had planned on finishing it myself, but I only get to work on this sort of thing about an hour or so a day (if that) and on weekends, so Lori offered to do it for me. She’s been doing a lot of painting and refinishing lately, so I figured she was in the zone and I’d go ahead and let her do the finishing work on the table. I’m really considerate that way (wait, what?!).
The base was to be painted white and the top was getting a dark stain to go with our kitchen and living room woodwork. After the first coat of stain, the top looked fantastic. It really brought out the nice grain and was the perfect shade of rich brown. Lori did a second coat of stain and suddenly (remember that mental note you made about my claim of having removed all the glue?) every… little… spot… where glue had touched the wood showed up like a fluorescent beacon, as if the wood and the glue were conspiring to make a mockery of me and my vain attempt at glue removal.
But… thanks to my friend Darren (I can call him that. I paid him) who had loaned me his belt sander, it only took an hour or so for me to sand the table back down to the bare wood (or close enough) for another go at staining… with only a single coat this time. The results were perfect again after one coat, so Lori and I agreed that one coat was what we’d both meant to do in the first place, anyway (She was also nice enough to not call me out for my lack of glue-removal skillz).
So the table top was stained. The base was painted white. We moved it into the dining room and Voila! Of course now Lori couldn’t reach the salt, but what are you gonna do?
After having it in the dining room for a few days, she said (and I agreed) that it was a little too “farmhouse style” for what we wanted. She suggested that painting the base black might dress it up a bit. So we (and by “we” I mean “she”) repainted the base a nice satin black, which created exactly what we were looking for.
The table is 11-feet, 11-inches long (that was done on purpose) and weighs roughly ten bazillion pounds (that was not done on purpose). The top was finished with seven or eight coats of Minwax satin polyurethane. We should be able to easily seat twelve people… fourteen if people want to get a little squishy.
We’re missing chairs… but that’s another adventure!
Hat tip to the following sites for design and construction inspiration:
I’m in the process of building our new dining room table. The dining room is pretty long, so Lori wanted a table that was about 12 feet long. It’s tough to come by those (at a price that is budget-friendly), so I decided to make one.
I looked at a lot of different plans and designs. None were exactly what I was looking for (or what I needed), so what I came up with was a hybrid. The one that was the “foundational” design, more or less, was this table on Ana White’s website. Because my table was going to be quite a bit longer, I put an extra leg in the center. I changed a few other details as well.
The base is assembled with a combination of dowels, glue, wood screws, and pocket screws. I used lumber from Lowe’s and added some decorative edges with my router so it won’t look quite so “Farmhouse” style. The base itself is 9 feet and 7 inches long and about 31 inches wide.
The table top will be 11 feet and 11 inches long (roughly) and 35 inches wide. I’ll be edge gluing 7 12-foot 2×6’s together to get (I hope) a nice, smooth surface, and then staining it a dark brown. The base will be painted white.
The table should be able to seat 14 people without much crowding… 12 people with plenty of elbow room.
I had a time lapse camera set up across the street taking pictures every 5 seconds. The batteries lasted from April 12th through June 1st. I got the video (the camera creates an AVI) and edited out all the nights and weekends. It’s almost seven minutes long which is longer than I wanted, but speeding it up in my editor didn’t work too well, so I left it alone.
We’re having a geothermal HVAC system installed and they started drilling the wells a couple weeks ago. The original plan was to have four 250-foot holes for the larger geothermal unit and three 250-foot holes for the smaller unit (because of the length of the house, it’s more efficient and cost effective to have two units like that). However, around 80 feet down, the driller hit a big area of sand and the hole kept collapsing back on itself almost immediately, so the hole plan had to change. There will be twelve 80-foot holes for the larger unit and eight 90-foot holes for the smaller unit. Our whole back yard is currently dotted with holes spouting black tubing!
Once it’s all done, everything will be hidden four feet underground, so it’s no big deal. It will actually be a little easier on the geothermal pump because of the shallower wells. We just have to make sure that any future construction plans don’t dig down deeper than four feet!